@Yonni
Nice. You're in the Power Sector now, right? I did my senior project on load-side frequency management for the power grid, so I guess we swapped interests : )
Maskless photolithography is very cool indeed. There's a neat video on it here (http://www.mapperlithography.com/technology/mapper-technology). No sound though, which is rather lame. I assume you did something a little less involved, but, nonetheless, that must have been rather intense to work on.
@orath
That's more or less right. When you make things very small, there are two problems:
1) Everything needs to be to a very high accuracy. You can't get away with being a mm off, because that's 1000x larger than some of your feature sizes.
2) Dust particles and other contaminates are orders of magnitude larger than the feature sizes. Understandably, you can't have a piece of dust that's larger than your circuit land on your device.
I'm not too familiar with using vacuums. Do you mean a true vaccum, or just suction? Because clean rooms have incredible suction infrastructures to keep particles out. For a very small, extremely high precision work, I suspect a vacuum container would be better, but it's obviously very limited in what you can do with it.